Intelligent Manufacturing
Through the combination of automatic production lines and digital intelligence, XY Tech packaging has reduced the rate of defective products, improved production efficiency, shortened production lead time, improved material circulation performance and raised the yield rate of production.
What is Intelligent Manufacturing?
*Automation + Digitization = Intelligent Manufacturing*
Intelligent manufacturing Systems
By implementing a number of interconnected intelligent digital systems, XY Tech Packaging is able to respond, analyze and report real-time events in the production process, from placing orders, to completing production, as well as optimization and supervision.
In XY Tech Packaging, this is achieved through the integration of the following systems:
At XY Tech Packaging, we utilize the Manufacturing Execution System to optimize and control our production processes at the shop-floor level. The system offers essential features such as manufacturing data management, production scheduling, dispatch management, and inventory location tracking.
By using the system, we ensure that our production aligns with planned schedules, enhance visibility of real-time manufacturing data, and improve efficiency throughout our production lines. This system helps streamline operations, reduce delays, and maintain high standards of quality, ensuring that our products are consistently manufactured with precision and meet customer expectations.
At XY Tech Packaging, we utilize an advanced Enterprise Resource Planning system to optimize and streamline our operations. This system integrates key functions such as sales management, production planning, procurement management, inventory control, and financial management.
With the system, we efficiently manage the flow of information, materials, and finances across all departments, ensuring seamless communication and real-time data access. This integration enhances our operational efficiency, improves decision-making, and helps us maintain the highest standards of quality and service for our customers.
By leveraging this technology, we align all resources with our business objectives, ensuring that we deliver exceptional products with precision and consistency.
At XY Tech Packaging, we utilize Warehouse Management System to enhance storage operations. This system refines warehouse management by organizing materials down to specific storage locations and tracking them using barcode technology. It provides real-time oversight of material inflow and outflow, ensuring first-in, first-out (FIFO) inventory control and enabling comprehensive product traceability.
With the system, we achieve greater accuracy, efficiency, and control in managing our inventory, supporting our commitment to delivering high-quality products with precision and reliability.
At XY Tech Pacckaging, we leverage a Mold Manufacturing Execution System to manage the entire lifecycle of mold production, from initial design to trial completion. This system streamlines operations by integrating key functions such as mold design process management, production planning, production scheduling, and real-time tracking of mold machining progress. Additionally, it enables precise cost management, offering insights into the financial aspects of mold production.
By adopting the Mold Manufacturing Execution System, we enhance efficiency, maintain detailed oversight, and uphold our commitment to high-quality production standards and innovation.
At XY Tech Packaging, we implement Quality Management System to maintain stringent quality control throughout our processes. This system manages the foundational quality data for raw materials, semi-finished goods, and finished products by defining precise inspection standards and criteria for each category. It also streamlines the review, modification, and release of quality standards, ensuring these processes are conducted efficiently and transparently. Additionally, the system tracks and manages inspection data from incoming materials, in-process inspections, and final product testing.
By adopting the system, we ensure every product meets the highest quality standards, reinforcing our commitment to excellence and customer satisfaction.
By integrating these systems, intelligent manufacturing allows us to connect information, logistics, and production processes in real time. This ensures improved decision-making, enhanced productivity, and consistent delivery of high-quality products, all while supporting sustainability and innovation in manufacturing.