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Comprehensive & Intelligent
& Green Manufacturing

XY Tech has a global manufacturing footprint with a strong reputation

for quality and innovative create technologies.

Moulding workshop

  • Annually, more than 400 sets of injection moulds are developed.
  • Services include mould design and mould production.
  • Lead time for Injection/glass bottle mould production: 4
    weeks
  • Top manufacturing and testing equipment from Germany and
    Japan are used.
  • Cold runner, hot runner or semi-hot runner is provided according to different projects.
  • Mould technological process is combined with precise system control.

Injection workshop

  • Daily capacity is more than 2.7 Million pieces.
  • 120 automatic injection moulding machines are available, including FANUC injection machines imported from Japan.
  • Injections are separated by checking and assembly, to
    ensure the assembling area is clean and has a constant temperature.
  • Intelligent Convey System, intelligent calling system, smart material management and smart tags are adopted.

Glass sourcing support

  • Based on professional skill and familiar with local glass
    industry, we will select glass manufactory match with customer’s request for package, to achieve the highest cost performance with guaranteed quality and service
  • With in-house decoration (including coating, metallization, inner spray, screen printing and hot stamping etc.) and inspection capacity, the finished glass product quality is well controlled
  • Full set package development including glass with in-house made cap, pump, dropper etc., both production and logistic arrangement for each item can be harmonious, also simplify the QC process at customer side.

Spray & Metallization Workshop

  • Daily capacity is more than 1 Million pieces.
  • It is capable for auroral metallization, crystal process, ceramic spraying, light retaining and noctilucent, multi-curves ion coating, soft touch matte finish, UV spraying, vacuum metallizing, water-borne thermocuring spraying on various materials (glass, plastic, alumina).
  • Xinyu is China’s first one to develop auroral metallization and has the largest production capacity for auroral metallization.
  • Xinyu owns invention patents for the crystal process and ceramic spraying

Printing workshop

  • Daily capacity is more than 500,000 prints.
  • Auto silk screen printing machines, H/S machines and laser engraving machines are available.
  • Capable of silk screen printing, hot stamping, 3D decal application, shift printing, heat transfer printing and laser carving on various materials (glass, plastic, aluminum).

Assembly workshop

  • Daily capacity is more than 600,000 pieces.
  • 40 assembly lines and more than 100 automatic assembly
    machines, as well as intelligent detection equipment, are available.
  • Production environment is clean and dust-free, with constant temperature and constant humidity.
  • By adopting an AI smart tag barcode system, all materials ensure traceability for each box and each batch with real time reporting.

Assembly workshop

Xinyu always seeks perfection for all our products. By adhering to strict quality control and process excellence, Xinyu ensures the safety of the user experience. With 20% professional quality inspection personnel and a well- equipped professional laboratory, the company has established forewarning management of quality in the R&D stage so that quality data related to raw materials, components, assembled parts, products, and production processes can be transferred and analyzed.

At our manufacturing facilities, we prioritize high cleanliness and quality standards. All of our factories are designed as dust-free, temperature controlled environments that meet stringent industry requirements. Before entering the production area, all workers must wear full protective gear to prevent any hair or contaminants from being exposed. They then pass through a cleanroom air shower, which eliminates any potential dust particles that could enter the factory

XY intelligent manufacturing executive system

Real-time industrial management

XY Tech intelligent manufacturing executive system, with the help of information transmission, realizes the whole process, which from placing an order to completion the production, optimization and monitoring. It can make real-time response, analysis and report as for the real-time event in the production process. meanwhile, according to the accurate date. it can guide and processing the response, analysis as well as the report. Through the design of the auto-production line and intelligent logistics. XY Tech System reduces the incidence of errors and increase the efficiency, shorten the production delivery cycle improve performance of material circulation and the rate of return in the production

Advance Plan Schedule

Setting scientific scheduling rules, evaluating the capacity of the equipments comprehensively, to realize sending production order to the equipment in real-time and the whole process from issuing the production order to distributing plans.

Business Insider

XY Tech Packaging Drives Sustainability with a Future-Focused Vision

SPC Analysis

the system collects and analysis procedure data Of every process. with the help Of histograms, line graph, X-R diagram and other PSC control Charts to make abnormal judgment and process ability index analysis, to carry out
procedure quality control for the production process.

Fox 40

Long-standing reputation for producing high-quality containers.

MANUFACTURING NEWS TODAY

XY Tech Packaging: a leading manufacturer driving sustainability with a future-focused vision.

COSMETICS & BEAUTY INDUSTRY TODAY

Leading the Way in Quality Container Packaging for Cosmetic and Personal Care

Green Facifility

XY Tech plants' facilities are fully compliant with Environmental Health and Safety (EHS) regulations. With new technology, efficient production methods, and cost-accuracy management enabled reduced energy consumption during production by 40% compared to 2017. Still today we remain committed to innovation and strive to achieve true Zero Waste Production.

Reduce hazardous waste

Advanced systems to reduce and control hazardous waste.

Zero VOC emissions

Using the central air-conditioning waste heat recovery system to achieve the hot water supply for the production area, office area and living area.

Solve backwater pressure problem

Solar power cold and hot water interactive system, to solve the injection molding machine backwater pressure problem.procedure quality control for the production process.

Zero energy Cooling system

Corridor back whirlwind design, enable the workshop keep constant temperature.

Clean room

Using the central air-conditioning waste heat recovery system to achieve the hot water supply for the production area, office area and living area.

Thermostatic

Dust-free injection molding thermostatic clean room workshops.

Use reduce reuse recycle image

What are the Reduce Reuse Recycle?

Use reduce reuse recycle image

Reduce:

● Material Usage: Design containers that use less raw material without compromising quality. Thin-walled packaging or lightweight designs can help cut down on plastic or other material use.

● Sustainable Materials: Opt for eco-friendly materials such as biodegradable plastics, plant-based materials, or glass to minimize the environmental footprint.

● Efficient Manufacturing: Streamline production processes to reduce energy and water consumption and minimize waste during manufacturing.

Reuse:

● Refillable Containers: Manufacture durable, refillable containers that consumers can reuse. This reduces the need for single-use packaging and encourages a more sustainable life cycle for your products.

● Modular Designs: Create containers with replaceable parts (like lids or pumps) so that only a portion of the packaging needs to be replaced, reducing overall waste.

● Return Programs: Work with cosmetic brands to implement programs where customers can return used containers for cleaning and reuse, creating a circular economy for the packaging.

Recycle:

● Recycled Materials: Incorporate recycled plastics, glass, or metals into your manufacturing process. By sourcing recycled materials, you can reduce the need for virgin resources.

● Recyclable Designs: Ensure that your containers are easy to recycle by using mono material designs (e.g., a single type of plastic) and avoiding non-recyclable components.

● Closed-Loop Systems: Develop a system where old containers are collected, cleaned, and recycled back into new containers, keeping materials in circulation longer.