XY Tech has a global manufacturing footprint with a strong reputation for quality and innovative creative
technologies
Comprehensive & Intelligent & Green Manufacturing
Comprehensive manufacturing
XY Tech’s manufacturing
technologies include mould
researching & manufacturing,
injection moulding(including
bi-injection moulding), injection
blow moulding, extrusion blow
moulding, coating, printing, H/S
and assembly to delivery for
international brands
Moulding Workshop
As “National High-tech Enterprises” and “Provincial R&D
Center”, we get almost 5% invested in R&D. with 75
professionals and technicians. The chairman himself comes
from technical and R&D background, a technical consultant of
domestic leading enterprise. Recently, we implement
Moulding Management System which enable us to provide
even better quality, faster time, and more professional
production.
Injection Workshop
njection are separated with inspection &
packing to ensure the assembling area clean
with constant temperature
Smart Lean Production Intellectual Convey
System, which help save 50% of labor, system
including Intelligent Calling System, Smart
Material Management, Sman Tags
Spray & Metallization Workshop
capable for UV spraying, vacuum, metallizing,
crystal process, color coating, water-borne, and
thermal curing spraying on various materials (glass,
plastic, and alumina) and many other finishes
techniques.
Constant temperature and clean production
environment, to ensure the quality.
Screenprinting & H/S Workshop
Capable for silk screen printing / bronzing / shift
printing / carving on various of materials (glass,
plastic, alumina) and surface (spray, vacuum coating)
Constant temperature and clean production
environment, to ensure the quality; With high
automatic utilization rate, our efficiency is improved
significantly
Assembling Workshop
With 48 assembly lines, 60+ automatic assembly machines, 35
auto-assembly and testing machines, 14 auto inner plug laminating
machines, 12 auto-testing machines, 26 ultrasonic machine, 20 automatic
dispensing machine.
Constant temperature and clean production environment, to ensure the
quality Smart Tags system: with real-time reporting to ensure the
traceability for each box.
XY intelligent manufacturing executive system
Real-time industrial management
XY Tech intelligent manufacturing executive system, with the help of information transmission,
realizes the whole process, which from placing an order to completion the production,
optimization and monitoring. It can make real-time response, analysis and report as for the
real-time event in the production process. meanwhile, according to the accurate date. it can
guide and processing the response, analysis as well as the report. Through the design of the
auto-production line and intelligent logistics. XY Tech System reduces the incidence of errors
and increase the efficiency, shorten the production delivery cycle improve performance of
material circulation and the rate of return in the production.
XY Tech Intelligent Manufacturing System
Advance Plan Schedule
Setting scientific scheduling
rules, evaluating the capacity
of the equipments
comprehensively, to realize
sending production order to
the equipment in real-time
and the whole process from
issuing the production order
to distributing plans.
Work-In-Process
Tracking
The modules establish
achieves of work-in-process
product to track and
monitor. The system issues
SOP to the operator who
process the produce
according to the settled
technological requirements
and the tracks the
production process.
SPC Analysis
The system collects and
analysis procedure data
of every process, with the
help of histograms, line
graph, X-R diagram and
other PSC control charts
to make abnormal
judgment and process
ability index analysis, to
carry out procedure
quality control for the
production process.
Equipment
interconnection
Includes Devices’ OEE and
data collection, Collect
Process parameters
production data, energy
data of the equipment in
real-time; realize the
function of auto-alarming,
regular maintenance and
maintenance notice
Green Manufacturing
XY Tech plants’ facilities are fully compliant with Environmental Health and Safety (EHS)
regulations. With new technology, efficient production methods, and cost-accuracy management
enabled us to reduce energy consumption during production by 40% compared to 2017. Still
today we remain committed to innovation and strive to achieve true Zero Waste Production
25% reduction
Spray & Metallization coating lines that deliver a 25% reduction in energy consumption.
Zero VOC emissions
Zero VOC emissions via an advanced RCO (Regenerative Catalytic Oxidation) treatment system.
100% of water recycling
An innovative treatment system that enables 100% of water to be
Reduce hazardous waste
Advanced systems to reduce and control hazardous waste.
Zero VOC emissions
Using the central air-conditioning waste heat recovery system to achieve the hot water supply for the production area, office area and living area.
Solve backwater pressure problem
Solar power cold and hot water interactive system, to solve the injection molding machine backwater pressure problem.
Zero energy Cooling system
Clean room
Using the central air-conditioning waste heat recovery system to achieve the hot water supply for the production area, office area and living area.
Dust-free
Dust-free clean room suitable for producing high-end transparent products.
Thermostatic
Dust-free injection molding thermostatic clean room workshops.
Dust-proof, static-proof
Dust-proof, static-proof seamless flooring
XY Tech Sustainability Insights
Learn from global experts on innovation, trends and sustainability
Technical support and services for manufactures
April 19, 2024
Technical support and services for manufactures
April 19, 2024