Moulding workshop
- Annually, more than 400 sets of injection moulds are developed.
- Services include mould design and mould production.
- Lead time for Injection/glass bottle mould production: 4
weeks - Top manufacturing and testing equipment from Germany and
Japan are used. - Cold runner, hot runner or semi-hot runner is provided according to different projects.
- Mould technological process is combined with precise system control.
Injection workshop
- Daily capacity is more than 2.7 Million pieces.
- 120 automatic injection moulding machines are available, including FANUC injection machines imported from Japan.
- Injections are separated by checking and assembly, to
ensure the assembling area is clean and has a constant temperature. - Intelligent Convey System, intelligent calling system, smart material management and smart tags are adopted.
Glass sourcing support
- Based on professional skill and familiar with local glass
industry, we will select glass manufactory match with customer’s request for package, to achieve the highest cost performance with guaranteed quality and service - With in-house decoration (including coating, metallization, inner spray, screen printing and hot stamping etc.) and inspection capacity, the finished glass product quality is well controlled
- Full set package development including glass with in-house made cap, pump, dropper etc., both production and logistic arrangement for each item can be harmonious, also simplify the QC process at customer side.
Spray & Metallization Workshop
- Daily capacity is more than 1 Million pieces.
- It is capable for auroral metallization, crystal process, ceramic spraying, light retaining and noctilucent, multi-curves ion coating, soft touch matte finish, UV spraying, vacuum metallizing, water-borne thermocuring spraying on various materials (glass, plastic, alumina).
- Xinyu is China’s first one to develop auroral metallization and has the largest production capacity for auroral metallization.
- Xinyu owns invention patents for the crystal process and ceramic spraying
Printing workshop
- Daily capacity is more than 500,000 prints.
- Auto silk screen printing machines, H/S machines and laser engraving machines are available.
- Capable of silk screen printing, hot stamping, 3D decal application, shift printing, heat transfer printing and laser carving on various materials (glass, plastic, aluminum).
Assembly workshop
- Daily capacity is more than 600,000 pieces.
- 40 assembly lines and more than 100 automatic assembly
machines, as well as intelligent detection equipment, are available. - Production environment is clean and dust-free, with constant temperature and constant humidity.
- By adopting an AI smart tag barcode system, all materials ensure traceability for each box and each batch with real time reporting.
Assembly workshop
Xinyu always seeks perfection for all our products. By adhering to strict quality control and process excellence, Xinyu ensures the safety of the user experience. With 20% professional quality inspection personnel and a well- equipped professional laboratory, the company has established forewarning management of quality in the R&D stage so that quality data related to raw materials, components, assembled parts, products, and production processes can be transferred and analyzed.
At our manufacturing facilities, we prioritize high cleanliness and quality standards. All of our factories are designed as dust-free, temperature controlled environments that meet stringent industry requirements. Before entering the production area, all workers must wear full protective gear to prevent any hair or contaminants from being exposed. They then pass through a cleanroom air shower, which eliminates any potential dust particles that could enter the factory
XY intelligent manufacturing executive system
Real-time industrial management
XY Tech intelligent manufacturing executive system, with the help of information transmission, realizes the whole process, which from placing an order to completion the production, optimization and monitoring. It can make real-time response, analysis and report as for the real-time event in the production process. meanwhile, according to the accurate date. it can guide and processing the response, analysis as well as the report. Through the design of the auto-production line and intelligent logistics. XY Tech System reduces the incidence of errors and increase the efficiency, shorten the production delivery cycle improve performance of material circulation and the rate of return in the production
Green Facifility
XY Tech plants' facilities are fully compliant with Environmental Health and Safety (EHS) regulations. With new technology, efficient production methods, and cost-accuracy management enabled reduced energy consumption during production by 40% compared to 2017. Still today we remain committed to innovation and strive to achieve true Zero Waste Production.
Use reduce reuse recycle image
What are the Reduce Reuse Recycle?
